Roll Crusher

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MOQ : 1 Number

Roll Crusher Specification

Machine Type
Heavy Duty Crusher

Power Source
Electric

Operating Pressure
Standard Atmospheric Pressure

Control System
Manual/PLC based

Accessories Type
Wear Resistant Rollers

Technology
Double Roll Crushing

Automation Grade
Semi-Automatic

Accuracy
High Precision

Surface Treatment
Paint Coated

Features
High throughput, Low maintenance, Uniform particle size, Robust construction

Type
Roll Crusher

Material
Mild Steel

Function
Crushing of materials such as rocks, ore, coal

Application
Mining, Cement, Aggregate, and Power plants

Voltage
220-440V

Drive Type
Gear/Chain Coupled

Discharge Size
Adjustable 1 mm - 10 mm

Feed Size
Up to 30 mm

Noise Level
Low

Roller Diameter
300 mm to 600 mm

Weight
1500 kg (approx)

Safety
Overload protection

Capacity
Up to 100 TPH

Roller Material
Alloy Steel with surface hardening

Roll Crusher Trade Information

Minimum Order Quantity
1 Number

Supply Ability
04 Per Month

Delivery Time
3-8 Week

About Roll Crusher

Our painstaking efforts towards client satisfaction have led us in manufacturing and exporting an innovative range of Roll Crusher. These crushers are capable of crushing hard materials and brittle with very low fines generation. Our Roll Crusher is made by a team of skilled professionals by using quality tested materials, following the norms and guidelines laid down by the industry. Rugged construction, negligible maintenance and advanced operation life are some of the salient attributes of our crushers.

Specifications:

Very hard rolls of alloy steel crushers are also available with the same roll sizes Separate drive for each roll is given ao that rolls break the particles with minimum friction. No RCC foundation is required if fixed on a specially designed AVM pad frame.

Model	Roll Dia.	Width mm	Two Motors Each HP	App. Production
PRC-3012	300	120	3 & 5	2 TPH
PRC-4020	400	200	5 & 7.5	5 TPH
PRC-4040	400	400	7.5 & 10	8 TPH
PRC-6040	600	400	10 & 15	12 TPH
PRC-6060	600	600	15 & 25	18 TPH
PRC-8040	800	400	15 & 25	18 TPH
PRC-8060	800	600	25 & 40	25 TPH
PRC-8080	800	800	40 & 50	35 TPH
PRC-80100	800	1000	40 & 60	45 TPH

Superior Double Roll Crushing Technology

Harnessing advanced double roll crushing, this machine delivers efficient and uniform material reduction with minimal fines. Alloy steel rollers with surface hardening ensure extended durability, making it suitable for constant operation in harsh industrial environments. Benefit from a combination of rugged construction, precise sizing, and effortless maintenance.

Versatile Applications in Industry

The Roll Crusher is ideal for reducing various materials such as rocks, ores, and coal, serving sectors like mining, cement, aggregates, and power generation. Its adaptable discharge size and consistent output make it particularly valuable for processing bulk materials that require controlled, uniform particle sizing.

Safety and Operational Efficiency

Engineered with built-in overload protection and constructed for low noise, this crusher prioritizes safety and operator comfort. Its semi-automatic operation, high accuracy, and manual or PLC-based control systems provide flexible, user-friendly performance while minimizing downtime and maximizing productivity.

FAQs of Roll Crusher:

Q: How does the Roll Crusher ensure uniform particle size during operation?

A: The Roll Crusher uses double roll crushing technology with precisely engineered alloy steel rollers. The discharge size can be easily adjusted between 1 mm and 10 mm, allowing consistent, high-precision output suitable for various applications.

Q: What materials can be processed using this Roll Crusher?

A: This heavy-duty crusher is designed to handle rocks, ores, coal, and similar materials. It is commonly used in mining, cement manufacturing, aggregate production, and power plants.

Q: When should I consider using a Roll Crusher in my process line?

A: Roll Crushers are ideal when you need controlled particle reduction, high throughput (up to 100 TPH), and uniform sizing. Theyre suitable for both primary and secondary crushing tasks that demand low maintenance and precise output.

Q: Where can the Roll Crusher be installed for optimal performance?

A: The Roll Crusher can be integrated into mining, cement, aggregate, or power plant facilities. It should be installed on a stable foundation and operated under standard atmospheric pressure with access to a 220440V electric power source.

Q: What makes the Roll Crusher a low-maintenance solution?

A: It features wear-resistant, surface-hardened alloy steel rollers and a robust mild steel frame. The gear/chain coupled drive system is engineered for smooth, quiet operation and longevity, reducing maintenance requirements.

Q: How does the overload protection system work in this Roll Crusher?

A: The built-in overload protection mechanism automatically prevents roller or drive damage by disengaging the drive or halting operation during excessive load conditions, safeguarding both the machine and operator.

Q: What are the main benefits of using this Roll Crusher?

A: Key benefits include high throughput, uniform product size, low operating noise, robust construction, overload protection, and ease of adjustment, making it a reliable and versatile option for industrial crushing applications.

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